Mazda 2: Refrigerant Line

REFRIGERANT LINE REMOVAL/INSTALLATION

1. Remove the battery. (See BATTERY REMOVAL/INSTALLATION] ).

2. Collect the refrigerant. (See REFRIGERANT CHARGING).

3. Remove the ground from the engine mount No.3.

Mazda 2. REFRIGERANT LINE REMOVAL/INSTALLATION

4. Remove the air cleaner installation bolt and slide the air cleaner component aside.

CAUTION:

5. Remove in the order indicated in the table. Do not allow compressor oil to spill.

6. Install in the reverse order of removal.

7. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST).

Mazda 2. REFRIGERANT LINE REMOVAL/INSTALLATION

  1. Cooler hose (HI)
  2. Clip
  3. Cooler hose (LO)
  4. Connector
  5. Cooler pipe

Refrigerant Line Removal Note

Block joint type

1. Disconnect the block joint type pipes by grasping female side of the block with pliers or similar tool and holding firmly, then remove the connection bolt or nut.

Mazda 2. REFRIGERANT LINE REMOVAL/INSTALLATION

Spring-lock coupling type

1. Set the SST.

Mazda 2. REFRIGERANT LINE REMOVAL/INSTALLATION

2. While looking through the inspection hole of the SST, insert the protruding part of the SST until it makes contact with the cage section.

Mazda 2. REFRIGERANT LINE REMOVAL/INSTALLATION

3. Use the SST to disconnect the male pipe or hose from the female by pulling the male pipe or hose.

Mazda 2. REFRIGERANT LINE REMOVAL/INSTALLATION

NOTE:

Refrigerant Line Installation Note

1. Apply compressor oil to the O-rings and connect the joints.

2. Tighten the joints.

Block joint type

1. Tighten the bolt of joint by hand.

2. Connect the block joint type pipes by grasping the female side of the block with pliers or similar tool and holding firmly, then tighten the connection bolt or nut with a torque wrench.

Mazda 2. REFRIGERANT LINE REMOVAL/INSTALLATION

Spring-lock coupling type

1. Connect the male pipe or hose by pushing it while slightly twisting it onto female pipe until the garter spring at the male pipe or hose is over the flared end of female pipe.

Mazda 2. REFRIGERANT LINE REMOVAL/INSTALLATION

NOTE:

READ NEXT:

 HVAC Control System

HVAC CONTROL SYSTEM LOCATION INDEX A/C relay (See RELAY LOCATION.) (See RELAY INSPECTION.) Blower relay (See RELAY LOCATION.) (See RELAY INSPECTION.) PCM (See PCM REMOVAL/INSTAL

 Blower Motor

BLOWER MOTOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: Rear console (See REAR CONSOLE REMOVAL/INSTALLATION). Shift lever knob (MTX) (See MANUAL

 Magnetic Clutch

MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY 1. Assemble in the reverse order of disassembly. Bolt Washer Pressure plate Shim Snap ring (1) A/C compressor pulley Snap ring (2) Stator A/C compressor

SEE MORE:

 Clock Spring

CLOCK SPRING REMOVAL/INSTALLATION 1. Switch the ignition to off. 2. Disconnect the negative battery cable and wait for 1 min or more. 3. Remove the following parts: Driver-side air bag module (See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION). Steering wheel (See STEERING WHEEL AND COLUMN R

 Essential Information

Introduction Be extremely careful and prevent injury to yourself and others or damage to your vehicle when using this manual for inspection and maintenance. If you are unsure about any procedure it describes, we strongly urge you to have a reliable and qualifi ed technician perform the wor

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