GLASS/WINDOWS/MIRRORS LOCATION INDEX
FRONT DOOR GLASS REMOVAL/INSTALLATION
1. To access the glass installation bolt, adjust the position of the front door glass so that the height of the front door glass towards the rear is approx. 100 mm {3.94 in}.
2. Disconnect the negative battery cable.
3. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
4. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
5. Remove the front door speaker. (See FRONT DOOR SPEAKER REMOVAL/INSTALLATION).
6. Remove the hole cover.
7. Remove the bolts.
CAUTION:
8. Lift up the front door glass, tilt it in the direction of arrow (1) shown in the figure, then remove it in the direction of arrow (2).
9. Install in the reverse order of removal.
CAUTION:
REAR DOOR GLASS REMOVAL/INSTALLATION
1. To access the glass installation bolt, adjust the position of the rear door glass that the height of the rear door glass towards the front is approx. 200 mm {7.87 in}.
2. Disconnect the negative battery cable.
3. Remove the sail inner garnish. (See SAIL INNER GARNISH REMOVAL/INSTALLATION).
4. Remove the rear door garnish. (See REAR DOOR GARNISH REMOVAL/INSTALLATION).
5. Remove the rear door trim. (See REAR DOOR TRIM REMOVAL/INSTALLATION).
6. Remove the rear door speaker. (See REAR DOOR SPEAKER REMOVAL/INSTALLATION).
7. Remove the rear door glass guide and glass run channel as a single unit. (See Rear Door Glass Guide Removal Note).
8. Remove the hole cover A
9. Slightly bend back the hole cover B.
10. Remove the bolts.
CAUTION:
11. Lift up the rear door glass, tilt it in the direction of arrow (1) shown in the figure, then remove it in the direction of arrow (2).
12. Install in the reverse order of removal.
CAUTION:
Rear Door Glass Guide Removal Note
1. Pull up the rear door weatherstrip and remove the screw.
2. Remove the bolt.
3. Slide the rear door glass guide in the direction of the arrow shown in the figure.
4. While rotating the rear door glass guide in the direction of the arrow shown in the figure, pull out the rear door glass guide and the glass run channel as a single unit from the rear door.
WINDSHIELD REMOVAL
1. Disconnect the negative battery cable.
2. Remove the following parts:
3. Set the headliner out of the way.
4. Apply protective tape along the edge of the body.
NOTE:
5. Remove the windshield molding by pulling it outward.
NOTE:
Not Reusing Windshield
NOTE:
WARNING:
1. Cut out the sealant all around the glass using a sealant remover.
2. Remove the windshield.
Reusing Windshield
WARNING:
CAUTION:
NOTE:
1. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
2. Wind each end of piano wire around a bar.
NOTE:
3. Secure one end of piano wire, and while pulling the other end, cut the sealant around the windshield.
4. Pinch the pin from the inside of the vehicle and detach it.
5. Remove the windshield.
6. If the pin is damaged, remove the pin.
NOTE:
WINDSHIELD INSTALLATION
WARNING:
CAUTION:
1. Remove the sealant along the perimeter of the glass using a utility knife. (When reusing the glass)
2. Clean and degrease an approx. 50 mm {2.0 in} wide strip along the perimeter of the windshield.
3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
4. Align the alignment marks made before removal and install the pin to the windshield referring to the figure. (Reusing glass, pin removed)
5. Install the windshield molding.
6. Apply glass primer on the glass as shown in the figure, then allow it to dry for approx. 30 min.
CAUTION:
NOTE:
7. Cut away the old sealant using a utility knife so that 1-2 mm {0.04-0.07 in} thickness of sealant remains along the perimeter of the frame.
8. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min to dry.
Then apply 2 mm {0.08 in} thickness of new sealant.
CAUTION:
9. Clean and degrease along the perimeter of the bonding area on the body.
10. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.
CAUTION:
NOTE:
11. Apply sealant to the area of the glass surface as shown in the figure.
12. Insert the positioning pins to the body and install the windshield.
13. Verify that the clearance between the A-pillar and the roof is within the range shown in the figure, and press along the perimeter of the glass.
14. Install the headliner.
15. Install the following parts:
16. Allow the sealant to harden completely. Sealant hardening time: 24 h
REAR WINDOW GLASS REMOVAL
1. Disconnect the negative battery cable.
2. Remove the following parts:
3. Disconnect the filament connector.
4. Apply protective tape along the edge of the body.
NOTE:
5. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
NOTE:
6. Wind each end of piano wire around a bar.
NOTE:
7. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
8. Pinch the pin from the inside of the vehicle and detach it.
9. Remove the rear window glass.
REAR WINDOW GLASS INSTALLATION
WARNING:
CAUTION:
1. Remove sealant along the perimeter of the glass using a utility knife or scraper. (When reusing the glass) 2. Clean and degrease an approx. 50 mm {2.0 in} wide strip along the perimeter of the glass.
3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
4. Install the spacers, fasteners, and pins to the glass as shown in the figure.
5. Install the fastener to the bead on the body side.
6. Apply glass primer on the glass as shown in the figure then allow it to dry for approx. 30 min.
CAUTION:
NOTE:
7. Cut away the old sealant using a utility knife or scraper so that 1-2 mm {0.04-0.07 in} thickness of sealant remains along the perimeter of the frame.
8. Clean and degrease along the perimeter of the bonding area on the body.
9. If the sealant has come off completely in any one place, apply some primer, and allow it to dry for approx. 30 min.
CAUTION:
10. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.
CAUTION:
NOTE:
11. Apply sealant to the area of the glass surface as shown in the figure.
12. Install the rear window glass.
13. Verify that the gap at the upper and lower parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass.
14. Connect the filament connector.
15. Install the following parts:
16. Allow the sealant to harden completely. Sealant hardening time: 24 h
FRONT POWER WINDOW REGULATOR REMOVAL/INSTALLATION
1. To access the glass installation bolt, adjust the position of the front door glass so that the height of the front door glass towards the rear is approx. 100 mm {3.94 in}.
2. Disconnect the negative battery cable.
3. Remove the following parts:
4. Remove the nuts.
5. Insert a hand through the front door speaker installation hole and rotate the drum housing in the direction of the arrow shown in the figure to detach the tabs from the front door module panel.
6. Remove the front power window regulator from the speaker installation hole.
7. Install in the reverse order of removal.
CAUTION:
REAR POWER WINDOW REGULATOR REMOVAL/INSTALLATION
1. To access the glass installation bolt, adjust the position of the rear door glass that the height of the rear door glass towards the front is approx. 200 mm {7.87 in}.
2. Disconnect the negative battery cable.
3. Remove the following parts:
4. Remove the nuts.
5. Insert your hand through the rear door speaker installation hole, rotate the drum housing in the direction shown in the figure and disengage the tabs from the rear door module panel.
6. Remove the rear power window regulator from the rear speaker installation hole.
7. Install in the reverse order of removal.
CAUTION:
POWER WINDOW MOTOR REMOVAL/INSTALLATION
Front Power Window Motor
1. Fully lower the front door glass.
2. Disconnect the negative battery cable.
3. Remove the inner garnish (See INNER GARNISH REMOVAL/INSTALLATION).
4. Remove the front door trim (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
CAUTION:
5. Disconnect the front power window motor connector, remove the bolt, then remove the front power window motor from the front power window regulator drum in the direction of the arrow shown in the figure.
6. Install in the reverse order of removal.
NOTE:
Rear Power Window Motor
1. Fully lower the rear door glass.
2. Disconnect the negative battery cable.
3. Remove the sail inner garnish. (See SAIL INNER GARNISH REMOVAL/INSTALLATION).
4. Remove the rear door trim. (See REAR DOOR TRIM REMOVAL/INSTALLATION).
CAUTION:
5. Disconnect the rear power window motor connector, remove the bolt, then remove the power window motor from the power window regulator drum.
6. Install in the reverse order of removal.
NOTE:
POWER WINDOW MOTOR INSPECTION
Driver's Side
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Disconnect the power window motor connector.
5. Apply battery positive voltage and connect the ground to power window motor terminals E and F, and then inspect the power window motor operation.
6. Connect the battery positive voltage to power window motor terminal D and connect terminal C to ground.
7. Operate the power window motor and measure the voltage at terminals A and B.
Voltage
Passenger's Side
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Disconnect the power window motor connector.
5. Apply battery positive voltage and connect the ground to the power window motor terminals, and then inspect the power window motor operation.
Rear Side
1. Disconnect the negative battery cable.
2. Remove the sail inner garnish. (See SAIL INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the Rear door trim. (See REAR DOOR TRIM REMOVAL/INSTALLATION).
4. Disconnect the power window motor connector.
5. Apply battery positive voltage and connect the ground to the power window motor terminals, and then inspect the power window motor operation.
POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the driver's side front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Remove the power window main switch. (See FRONT DOOR TRIM DISASSEMBLY/ASSEMBLY).
5. Install in the reverse order of removal.
POWER WINDOW MAIN SWITCH INSPECTION
1. Switch the ignition to ON.
2. Verify that the door glass (driver's side) can be operated forapprox. 43 s after the ignition switched to off.
3. Disconnect the negative battery cable.
4. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
5. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
6. Remove the switch panel. (See FRONT DOOR TRIM DISASSEMBLY/ASSEMBLY).
7. Connect the power window main switch connector.
8. Connect the negative battery cable.
9. Measure the voltage at each terminal.
10. If the system does not work normally even though the inspection items or related wiring harnesses do not have any malfunction, replace the power window main switch.
Terminal Voltage Table (Reference)
POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION
Passenger's Side
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Remove the power window subswitch. (See FRONT DOOR TRIM DISASSEMBLY/ASSEMBLY).
5. Install in the reverse order of removal.
Rear
1. Disconnect the negative battery cable.
2. Remove the sail garnish. (See SAIL GARNISH REMOVAL/INSTALLATION).
3. Remove the rear door garnish. (See REAR DOOR GARNISH REMOVAL/INSTALLATION).
4. Remove the rear door trim. (See REAR DOOR TRIM REMOVAL/INSTALLATION).
5. Remove the power window subswitch. (See REAR DOOR TRIM DISASSEMBLY/ASSEMBLY).
6. Install in the reverse order of removal.
POWER WINDOW SUBSWITCH INSPECTION
Passenger's Side
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Remove the power window subswitch. (See FRONT DOOR TRIM DISASSEMBLY/ASSEMBLY).
5. Verify that the continuity is as indicated in the table using a tester.
Rear
1. Disconnect the negative battery cable.
2. Remove the sail garnish. (See SAIL GARNISH REMOVAL/INSTALLATION).
3. Remove the rear door garnish. (See REAR DOOR GARNISH REMOVAL/INSTALLATION).
4. Remove the rear door trim. (See REAR DOOR TRIM REMOVAL/INSTALLATION).
5. Remove the power window subswitch. (See REAR DOOR TRIM DISASSEMBLY/ASSEMBLY).
6. Verify that the continuity is as indicated in the table using a tester.
POWER OUTER MIRROR REMOVAL/INSTALLATION
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Disconnect the power outer mirror connector.
4. Remove the bolts.
5. Remove the power outer mirror by pulling it in the direction of the arrow shown in the figure to release the tab.
6. Install in the reverse order of removal.
POWER OUTER MIRROR INSPECTION
Mirror glass adjustment
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Remove the power outer mirror. (See POWER OUTER MIRROR REMOVAL/INSTALLATION).
5. Apply battery positive voltage to the power outer mirror terminals and inspect the operation of the power outer mirror.
Heated outer mirror
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Remove the power outer mirror. (See POWER OUTER MIRROR REMOVAL/INSTALLATION).
5. Verify that the continuity is as indicated in the table using a circuit tester.
OUTER MIRROR GLASS REMOVAL
1. Disconnect the negative battery cable.
2. Press area A of the outer mirror glass so that area B moves outward.
3. Detach pin A while lifting up the inside of the mirror glass holder.
4. Pull the outer mirror glass and remove pins B.
5. Disconnect the connector. (Vehicles with heated outer mirror)
6. Remove the outer mirror glass.
OUTER MIRROR GLASS INSTALLATION
1. Connect the connector to the outer mirror glass. (Vehicles with heated outer mirror)
2. Press part A on the outer mirror glass and install pin A.
3. Press part B on the outer mirror glass and install pins B.
OUTER MIRROR GARNISH REMOVAL
1. Disconnect the negative battery cable.
2. Remove the outer mirror glass from the power outer mirror. (See OUTER MIRROR GLASS REMOVAL).
3. Pinch the end of the tab which is visible, and release the tab by pressing it toward the vehicle front (4 locations).
4. Grasp the upper side of the outer mirror garnish and remove it by pulling it in the direction of the arrow.
OUTER MIRROR GARNISH INSTALLATION
1. Position the outer mirror garnish against the mirror body in the direction of the arrow shown in the figure, and insert the outer mirror garnish tabs (5 locations) into the mirror body.
2. Install the outer mirror garnish so that there are no gaps around the component.
3. Install the outer mirror glass. (See OUTER MIRROR GLASS INSTALLATION).
POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION
NOTE:
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the front door trim. (driver-side) (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Remove the power outer mirror switch. (See FRONT DOOR TRIM DISASSEMBLY/ASSEMBLY).
5. Install in the reverse order of removal.
POWER OUTER MIRROR SWITCH INSPECTION
1. Disconnect the negative battery cable.
2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION).
3. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION).
4. Remove the switch panel. (See FRONT DOOR TRIM DISASSEMBLY/ASSEMBLY).
5. Using a tester, verify that the continuity between the power outer mirror switch terminals is as indicated in the table.
FILAMENT INSPECTION
1. Switch the ignition to ON.
2. Turn the rear window defroster switch ON.
CAUTION:
3. Connect the positive lead of the tester to the positive side of each filament and the negative lead to ground.
4. Gradually slide the positive lead from the positive side to the negative side and verify that the voltage decreases accordingly.
FILAMENT REPAIR
1. Clean the filaments using isopropyl alcohol.
2. Affix tape along both sides of the filament to be repaired.
3. Apply commercially available silver paint using a fine-tipped tool such as a small brush or a drawing pen.
4. After 2-3 min, peel off the tape being careful not to damage the painted area.
CAUTION:
5. Completely dry the repaired area referring the followings: